ULTRASONIC APPLICATION BY INDUSTRYI INNOVATE ON MANUFACTURING

ULTRASONIC APPLICATIONAutomotive

Automotive

adwelds provides ultrasonic advanced machines that cope with changes in materials or manufacturing processes to improve the quality of automotive power devices, control equipment, and body structure for low-carbon society. adwelds suggests clients various ultrasonic bonding, cutting, and welding for processing. By utilizing our advanced ultrasonic technology will highly improve clients’ production value. adwelds' advanced ultrasonic machines install functions to set prcessing conditions digitally and/or to monitor each process appropriately.

Li Ion Battery (Multi layer foils)

Li Ion Battery (Multi layer foils)

Li Ion batteries are weak to heat, but ultrasonic bonding allows bonding over 50 layered foils without heating

IGBT Module (Terminal bonding)

IGBT Module (Terminal bonding)

It is desirable to bond without soldering when dealing with IGBT module, which requires high temperature during operation. Ultrasonic bonds the lead on the package side and the electrode on the DBC substrate directly

IGBT Module (Ribbon Bonding)

IGBT Module (Ribbon Bonding)

Multiple kinds of ribbon bondings are available with multi-feeder

ABB Process

ABB Process

Cu ribbon bonding is available by using Al as a buffer material, it gives strength to a feeble base material

Bonding Coated Wire

Bonding Coated Wire

After pressing down the coated wire, ultrasonic breaks the insulating layer and bonds the inner wire to an electrode directly

Urethane Sheet (High precision shape cutting)

Urethane Sheet (High precision shape cutting)

Ultrasonic helps to control deformation when bonding a soft material and realizes a high precision sectional cutting

Li Ion Battery (Multi Layer Cutting)

Li Ion Battery (Multi Layer Cutting)

With a conventional cutting technology, burrs and warpage occurred during bonding, but ultrasonic prevents metal foils from deforming and cuts smoothly

Cutting Hard Materials

Cutting Hard Materials

Ultrasonic helps hard materials from chipping and allows high quality cutting

Cutting Silicon Thinly

Cutting Silicon Thinly

Ultrasonic controls an elastic application to deform when cutting, so it can even slice an application with a thickness of 0.2mm

Dieless Shape Cutting with Mold

Dieless Shape Cutting with Mold

Bring the initial cost down to 1/10 with our cutting tools

Li Ion Battery (Seperator Welding)

Li Ion Battery (Seperator Welding)

A seperator, which is weak to heat, can be welded by pressing (the pressed part only dissolves) and applying ultrasonic without heating

CFRTP Component Continuous Welding

CFRTP Component Continuous Welding

adwelds' original ultrasonic system allows welding CFRTP continuously with high rigidity

CFRTP-UD Tape (Leveling/Impregnation)

CFRTP-UD Tape (Leveling/Impregnation)

adwelds supply a tape type material of impregnated resin which is easy to handle, and ultrasonic completely dissolves thermoplastic resin that has high viscosity

CFRTP-UD Tape Lay-up

CFRTP-UD Tape Lay-up

Ultrasonic rigidly welds a UD tape on a resin coated substrate. It contributes to improve the rigidity of resin products

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ULTRASONIC APPLICATION BY PROCESS

ULTRASONIC APPLICATION BY PROCESS

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